They did their best
to straighten the door frame in place for an hour and then when
they hung the door they saw exactly what I saw, it wouldn't hang
right and wouldn't close. They straightened the hinges and
finally had to route deeper holes for the hinges to get it to
close properly.

The
carpenters then advised me to fill the gaps between the door frame and
opening with expanding foam. I bought a can of it and did it
that evening. Overnight as the foam expanded, it pushed in
on the door frame and in the morning the door no longer would
open. I had force the door open, remove it from the frame
and take a wallboard saw to all the hardened expanded foam, taking
me 3 hours to cut it all out. Then I had to clean up that
mess, re-nail all the nails in the frame and add a few more to get
the door to open and shut properly again. I bought a roll of
regular fiberglass insulation, cut it into small strips and filled
the gaps with it. I was then able to install the exterior
brick mold, putty in all the nail holes and caulk everything,
waited overnight and then painted the exterior. The
project ended up taking me an entire week.
|